August 13, 2015

Capabilities

Our business model is the fabrication of complete tube assemblies to meet or exceed customer requirements. TSI designs, builds and calibrates our own tools, jigs, and fixtures for in-house manufacturing.  TSI emphasizes total operational capability. All equipment includes a generous selection of tooling.

Our tube department is also equipped with two laser tube data centers – The Eaton-Leonard Vector 1 “Optima”.

The following demonstrates our extensive process capabilities:

Bending:

  • Bending to 4″ dia. (more commonly up to 2” dia.) of all metals (steel, aluminum, titanium, exotic etc.)
  • Flaring and beading to 4″dia.
  • Swaging – Rotary Swaging and Stationary Swaging
  • Coil Tube Bending
  • Heat Exchanger Tube Fabricating capability (Brazed or non-brazed fins, etc.)
  • Flaring and beading to 4″dia.
  • Bulging

 Welding:

  • Orbital welding to 3″ diameter
  • Manual Gas Tungsten Arc Welding

Brazing:

  • Induction
  • Torch
  • Vacuum Furnace Brazing

Heat Treating:

  • Annealing
  • Solution treating
  • Aging – Precipitation hardening of PH and Inco grades
  • Stabilization treatments

Engineering:

  • CAD – system to design necessary tooling and aid in engineering for manufacturing of customers’ designs
  • CAM – In-house tooling & fixturing

Presses:

  • Mechanical
  • Hydraulic presses

CNC:

  • Turning (large capacities)
  • Milling (large capacities)
  • Bending
  • Cylindrical grinding
  • Sinker EDM
  • Wire EDM 4 axis

Inspection:

  • Radiographic Inspection
  • Penetrant Inspection

Testing:

  • Pressure testing to 50,000 PSI
  • Flow
  • Hardness

Metal Stamping